A Pioneer in Automatic Identification and Data Collection Industry a

SATO Corporation is an international company publicly listed on Tokyo Stock Exchange in Japan. The company was founded in 1940 and has been a pioneer introducing one of the first hand labellers in 1962. SATO has gone on to become the leader in the Data Collection System and Labelling Solutions Industry providing solutions to customers in various industries and verticals, from healthcare to retail, to manufacturing, to supply chain and distribution to name but a few. SATO has always distinguished itself with revolutionary products and innovative solutions bringing about productivity benefits, efficiency & cost savings.

Solution Provider: DCS & Labelling Worldwide

SATO continued to strive towards producing innovative products over the years: direct thermal and thermal transfer printers, OEM print engines, printer accessories, label design software, labels and thermal transfer ribbons. Today, SATO still continues with its belief and tradition of designing and manufacturing high quality products printers that are not only reliable and durable, but also deliver superb performance.

Packaged into a total solution that includes ideal hardware and consumable supplies, and full-service contracts for maintenance and support, SATO's DCS & Labelling business proposal represents the optimum solution that meets the customers' needs and expectations. Through its business, SATO aims to contribute to society "through precision, saving both labor and limited resources."

RFID b

Cost savings and strategic benefits can deliver an impressive return on investment. RFID has the potential to assist many businesses. All can now become more competitive by creating new efficiencies.

RFID or Radio Frequency Identification is an intelligent technology that allows the identification of data by radio waves. It allows multiple reads of data instantaneously and does not require line-of-sight like barcodes.

The SATO RFID Solution presents an excellent opportunity for businesses to improve efficiency, trim down on waste and reduce prices for consumers. SATO's UHF and HF Developers' Kits comprise a range of RFID-enabled printers which support worldwide radio frequency bands, Smart Tags, reliable readers and antennae. SATO's RFID Solutions can be easily integrated into existing operations. SATO leads you through an analysis of your requirements of the various stages of the business process to better understand your needs. We will then determine the hardware, software requirements, technology and system configuration. In addition, SATO works closely with partners and industry leaders like UPM Rafsac, Infineon, SAMSys and EPCglobal to provide total RFID Solutions that are compliant with ISO and ePC standards.

An increasing number of supply chain management companies worldwide are embracing RFID technology. Pioneers of RFID users include the Department of Defense (DoD) in America, Wal-Mart, and its top suppliers like Nestle, who successfully implemented the Automatic Pallet Labelling Project using the SATO RFID Solution. The main advantage is nonetheless traceability.

The advantages of RFID technology are: c

  • Information stored on the tag can be updated on demand
  • Large data storage capacity (up to 10k bits)
  • Higher identification speeds
  • Ability to collect accurate data from multiple tags at a time
  • Data collection without line-of-sight requirements
  • Longer read range
  • Greater reliability in harsh environments
  • Greater accuracy in data retrieval and reduced error rate
  • Labour costs are minimised
  • Reduce product recall costs
  • As a result of reliable information, reduce opportunity costs by reducing buffer stocks, spoilage and stockouts

SATO's proprietory FlagTagSolutions™ is the perfect solution to a common drawback of RFID; radiowaves are sometimes subjected to interference from metals, liquids products and packaging. The FlagTagSolutions™ is field-proven to be readable even with metals and liquids interference. It is designed to be used with the SATO CL4e Series On-Demand RFID printer as well as SATO's S-Type print engine for the automatic print-and-apply application. SATO's FlagTagSolutions™ can be used on pallets, cases metal drums, liquids or aluminium cans.

Be it compliance labelling, Warehouse Logistics, Access Control, Asset Tracking, Baggage Tagging, Retail Tagging or Product Traceability, SATO has the answers to your RFID needs!

RFID APPLICATIONS d

RFID is a technology that enables wireless data capture and transaction processing. There are two main areas of application, defined broadly as proximity (short range) and vicinity (long range).

Long range or vicinity applications can generally be described as track and trace applications, but the technology provides additional functionality and benefits for product authentication. Short range or proximity applications are typically access control applications.

SATO's RFID business focuses at the following segments:
> Pharmaceutical industry
> Supply chain management
> Library and media management applications
> Apparel industry
> Baggage tagging
> Parcel and post

Pharmaceutical industry v1 vv1

The e-pedigree is a hot topic in the pharmaceutical industry. The origin of pharmaceuticals has to be verified on the item-level. There is also need for anti-counterfeiting procedures. The utilization of RFID empowers safe and secure supply and administration of pharmaceuticals.

Supply chain management v2 vv2

Supermarkets are tagging pallets, cases and other returnable transit items, such as plastic crates used for fresh foods. The RTIs are capital assets, so visibility is essential. Tagging the crates gives total asset visibility and allows better management of the asset pool. The ability to write to the tag also allows the addition of information such as the contents of the crate, sell-by date and manufacturer. Linking this type of information to the store’s inventory management systems can ensure that goods are moved to the shelves in strict rotation and reduce spoilage and out-of-stocks.

Library and media management applications v3vv3

RFID is used in many libraries to automate the issue and return of books, videos and CDs and to give real-time visibility for library inventory. Until recently, books and CDs have been identified using bar coded labels, each of which had to be read individually with a bar code reader. Inventory control and reconciliation has been a laborious and time-consuming operation.

With RFID, books and CDs can be checked in and out automatically and inventory control can be automated using scanners on shelves or with their hand-held counterparts. The result is a reduction in the need for personnel and a much higher degree of accuracy in inventory management.

Apparel industry v4 vv4

Garment tags
Incorporating RFID tags into garment labels or even into the garment itself can be a valuable tool for brand owners. A tag inserted at the garment manufacturing plant can identify its source. By using the tag’s unique identification number, the garment can be certified as authentic, which enables the identification and control of counterfeits. Grey market imports can be controlled through the use of source identity. The tags enable inventory visibility throughout the supply chain, reducing shrinkage and out-of-stocks, and the EAS function can reduce in-store theft. Finally, where warranty information is needed for after-sales service, the tag can be written to at the point of sale.

Baggage tagging v5 vv5

Many airlines have run RFID trials over the past few years to prove the efficacy of the systems employed in the air transport environment. Tests have shown first-read rates of over 99% with RF tags compared to less than 90% for bar code-only tags.

The additional functionality offered by the re-write function on the IC allows information to be changed at different points in the airline system. This makes it possible to hold bags for security checking and release them for loading when checked, provided the RFID system is linked to the baggage reconciliation systems. Similarly, RFID is already being used to track passenger progress through airports, reducing the number of passengers arriving late at the gate and in so doing ensuring that planes leave on time.

Parcel and post v6 vv6

RFID is being used today in the postal environment to enable improved item tracking during the sorting and delivery processes. RFID doesn’t require a line of sight for information transfer, so it allows postal items to be routed without concerns over item orientation. Multiple items can be read as they pass through the RF field.

CONSUMABLES consum

> Gen 2 RFID Tags
> FlagTagSolution™
> Quick Link to GMCs
>

Gen 2 RFID Tags

EPC Gen 2 tag can be used in all global UHF frequencies. UHF RFID communication bands are specified for use between 860 MHz and 960 MHz by international standards.

The EPC global Gen 2 protocol, destined to quickly become the leading RFID specification for the UHF band centered around 900 MHz, overcomes the many limitations of EPC global's legacy Class 0 and Class 1 solutions. It provides a comprehensive framework with enhanced features and improved performance such as operation in high-density reader environments, compliance with global regulations, superior tag readability, fast read rates, field re-write ability, and enhanced security and privacy. EPC GEN2 has the following advantages:

  • Have the theoretical potential to read over 1000 tags per second during top speed
  • Writeable at a min. rate of about 5per sec. to allow RFID tag integration & programming   on most high-speed assembly & packaging lines.
  • Read speed can be up to twice as fast as GEN 1, with max system rate of up to 500 per sec.
  • Combination of “Q” protocol & symmetry are expected to deliver regenerated read   robustness in numerous applications.
  • Multiple manufacturers of tags and readers
  • Interoperable system components
  • Writable, Verifiable, “Killable” tags
  • Possess a 32-bit password to be used for activating kill commands to infinitely shutdown   tags, similarly for accessing and relocking a tag’s memory.
  • Unlimited user memory (Unless the chip is damaged)

GEN 2 read rates ten times faster than Class 0 and Class 1 and a 50-fold improvement in fighting the spectrum interference that can plague RFID readers in various environments.

The second-generation UHF standard is getting a lot of attention because UHF is considered most suitable for warehouse environments, where many adopters of RFID in the supply chain are focusing their efforts.

The EPC global UHF Generation 2 standard is the first royalty-free, global standard that will allow companies to harness the power of radio frequency identification (RFID) to provide greater product visibility in their supply chains worldwide.

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